Sunday, June 4, 2017

CNC Diamond Drag Bit

One of the cool things you can do with a CNC machine is engrave metals and hard plastics using a drag bit, which is a pointed bit with a cheap, industrial-grade diamond. Unlike normal CNC bits, a drag bit doesn't spin while it works. Instead, it presses against the material as the machine drags it along the surface. The results look really cool and it's useful for engraving items like Zippo lighters

Unfortunately, drag big holders are too expensive (over $150) for most hobbyists that aren't using them to bring in business. Interestingly, the bits themselves are cheap (~$10). So I set about to make a budget-friendly holder.

My first attempt used a 1/4" aluminum tube capped with a small washer to prevent the bit from falling out. A piece of plastic goes between the spring and bit. The tube was capped with a screw to allow the bit to be replaced.


I put the entire tube in the router as though it were a 1/4" CNC bit and turned the router off to prevent spinning. A couple samples in scrap acrylic yielded a mixed success. The general shapes are visible, but the tube was too long with too much flex.


I reused the design from my dust boot to mount a larger support to the machine. The length of wood prevents flexing.


A thumb screw holds the tube in place. In this picture, you can see how the washer allows only the tip of the drag bit out. It lacks the vertical give of a professional holder, so it only works on flat  work surfaces.


The new tests are much sharper! This is the level of quality I was striving for. You can see how the cross hatch pattern looks less scribbly.


My first project with the new drag bit was to make a replacement piece for a board game I enjoy. The original game piece was large, flimsy, and blocked that players' view of the spaces behind. For scale, the green bug on top is about the size of a quarter.

1 comment:

  1. way cool. I get it what you were saying about the drag bit now! Very cool. You could use this on thin aluminum bits- what a cool upgrade from cardboard chits... you could use anodized aluminum to get color and then drag-bit designs in silver. HMMMMMMMM......

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